Ex parte MAHONEY et al. - Page 2




          Appeal No. 95-4970                                                          
          Application No. 08/012,,872                                                 


               1.  A process for preparing a microporous membrane from a              
          poly(phenylene sulfide) polymer comprising the steps of:                    
          A.   forming a mixture comprising:                                          
               (i) at least one poly(phenylene sulfide) polymer,                      
               (ii) at least one amorphous polymer which is substantially             
          stable at elevated temperatures, which possesses a glass                    
          transition temperature of at least about -100EC, and wherein said           
          amorphous polymer is at least partially immiscible in said                  
          poly(phenylene sulfide) polymer at ambient conditions; and                  
               (iii) optionally a plasticizer comprising at least one                 
          organic compound capable of dissolving at least about 10 weight             
          percent of said poly(phenylene sulfide) polymer at the extrusion            
          or casting temperature;                                                     
          B.   heating the mixture to a temperature at which said mixture             
               becomes a fluid;                                                       
          C.   extruding or casting said fluid under conditions such that a           
               membrane is formed;                                                    
          D.   subjecting said membrane to controlled cooling or                      
               coagulation by passing said membrane through at least one              
               zone under conditions such that said membrane solidifies;              
          E.   leaching said membrane by passing said membrane through at             
               least one zone under conditions such that at least a portion           
               of said optional plasticizer for said poly(phenylene sulfide)          
               polymer, at least a portion of said amorphous polymer, or a            
               combination thereof, is removed from said membrane; and                
          F.   producing a final microporous membrane.                                
               The examiner relies upon the following references as                   
          evidence of obviousness:                                                    
          Beck                             5,043,112          Aug. 27, 1991           
          Damrow et al. (Damrow)           5,205,968          Apr. 27, 1993           



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