Ex parte SORENSEN - Page 4




          Appeal No. 96-2649                                                          
          Application 08/418,875                                                      


               is often difficult.  It has already been proposed to                   
               form tubes of this type by drawing an expander plug                    
               through a tubular workpiece so as to force the metal of                
               the tube wall into grooves formed in an external                       
               tubular die.  Unfortunately, the rubbing friction of                   
               the expander plug against the internal surface of the                  
               tubular workpiece draws the metal and results in                       
               deformation of the fibers which is detrimental to the                  
               resistance of the fins when these latter are subjected                 
               to the action of a flow of gas at high temperature                     
               [column 1, lines 45 through 57].                                       
               To solve the foregoing problems, Portal proposes                       
               a method of fabrication of tubes having a smooth                       
               internal surface and an external surface which is                      
               provided with fins inclined to the axis of the tube,                   
               said method consisting in placing a tubular workpiece                  
               within a die which is made up of a series of finned                    
               elements each designed to reproduce an angular sector                  
               of said fins, in then exerting a substantially radial                  
               stress on said workpiece in a zone of application which                
               is displaced axially from one end to the other of said                 
               workpiece so as to cause a predetermined thickness of                  
               said workpiece to creep into the die while at the same                 
               time limiting the pressure of air which is enclosed                    
               between said die and the fins progressively as said                    
               fins penetrate within said die [column 2, lines 1                      
               through 14].                                                           
               The step of exerting a substantially radial stress on the              
          workpiece to force metal into the fin-forming cavities of the die           
          is performed by a frusto-conical expander head 24 having recesses           
          in which are fitted balls 26.  A drive mechanism imparts to the             
          expander head a swash-plate motion having an axial translational            
          component and a rotational component (see column 3, lines 37                



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