Ex Parte SHIMODA et al - Page 9


               Appeal No. 2002-2080                                                                                                   
               Application 09/358,484                                                                                                 

                       We have carefully considered all of appellants’ arguments.  Appellants submit that the                         
               process of Kondo applies a thick layer of paste oxide glass over a surface containing a pattern of                     
               electroconductive material, and thus falls outside of the appealed claims because the patterned                        
               surface is not “a surface” of “a sintered article of aluminum nitride” as required by the appealed                     
               claims (brief, pages 6-7 and 10).  We cannot agree because as we have found (see above p. 5), the                      
               patterned surface of Kondo would include areas of the oxide layer on which the patterned layer is                      
               formed, and we determine here that such areas constitute “a surface” of “a sintered article of                         
               aluminum nitride” as we have interpreted these terms above.  Indeed, as pointed out by the                             
               examiner (answer, e.g., pages 6 and 7-8), Kondo discloses process parameters for forming the                           
               oxide layer that encompasses the same process conditions specified for the formation of an oxide                       
               layer on the surface of an aluminum nitride containing layer in appellants’ specification.  Thus,                      
               on this record, we must conclude that Kondo would have reasonably disclosed to one of ordinary                         
               skill in this art at least a process for preparing an aluminum nitride ceramic having a dense                          
               smooth surface having characteristics falling within the claimed ranges, by applying a single                          
               thick layer of paste oxide glass directly to a surface of an aluminum nitride article, which process                   
               falls within the claimed process encompassed by appealed claim 34.                                                     
                       Appellants further submit that the process of Toyoda requires the presence of Al2O3 as a                       
               surface for the application of layers of paste glass, thus teaching away from applying the paste                       
               oxide glass directly to the aluminum nitride substrate (brief, page 8).  We also cannot agree with                     
               this position because we have interpreted the appealed claims, as here represented by appealed                         
               claim 21, to encompass processes wherein “a surface” of “a sintered article of aluminum nitride”                       
               can be “a surface layer with an Al2O3 layer as the major component” as provided by Toyoda                              
               (page 4).  Even if such a layer was excluded by language of appealed claim 21, this reference                          
               would have taught one of ordinary skill in this art that layers of paste oxide glass can be applied                    
               directly on the unmodified surface of the aluminum nitride containing substrate (page 3), and                          
               particularly since Toyoda teaches the advantage of the oxidized layer over the unmodified layer.                       
               We further find that Toyoda discloses the benefits of an SiO2 layer formed on the “surface oxide                       
               layer,” which “sintered article of aluminum nitride” would have “a surface” falling within                             
               appealed claim 21.  Therefore, on this record, we conclude that at least, Toyoda would have                            


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