Ex Parte BAYER et al - Page 5


               Appeal No. 1999-0764                                                                                                   
               Application 08/745,199                                                                                                 

                       Accordingly, we remand this application to the examiner to apply Krutenat and any other                        
               applicable prior art developed by the examiner to appealed claims 11 through 14 which are                              
               drawn to a metal alloy product having an aluminum and silicon diffusion coating on at least one                        
               surface, characterized as prepared by the method of appealed claim 1.  The patentability of                            
               method claims and of product claims styled in product-by-process format based on the claimed                           
               method, see, e.g., In re Thorpe, 777 F.2d 695, 697, 227 USPQ 964, 966 (Fed. Cir. 1985), are                            
               separate issues as the patentability of the claimed method does not confer patentability on the                        
               product made therewith.  See In re Wertheim, 541 F.2d 257, 271, 191 USPQ 90, 103 (CCPA                                 
               1976) (“These claims are cast in product-by-process form. Although appellants argue,                                   
               successfully we have found, that the [reference] disclosure does not suggest . . . appellants’                         
               process, the patentability of the products defined by the claims, rather than the processes for                        
               making them, is what we must gauge in light of the prior art.”).                                                       
                       We find that one of ordinary skill in this art in routinely following the teachings of                         
               Krutenat by using aluminum, silicon and a halide activator to prepare aluminum-silicone coatings                       
               on metal substrates would have reasonably arrived at metal alloy products having an aluminum                           
               and silicon diffusion coating that prima facie reasonably appear to be identical or substantially                      
               identical to the metal alloy products having an aluminum and silicon diffusion coating defined in                      
               product-by-process style in at least appealed claim 11, even though the product of claim 11 is                         
               characterized as produced by a method which utilizes a different halide activator.  When the                           
               examiner makes the rejection on the record that, prima facie, the claimed products are identical                       
               or substantially identical to the products produced by the method of Krutenat and/or other applied                     
               prior art, the burden would then shift to appellants to establish by effective argument and/or                         
               objective evidence that the claimed products patentably distinguishes over the teachings of                            
               Krutenat and/or other applied prior art, whether the rejection is based on “anticipation” under §                      
               102(b) and/or on “prima facie obviousness” under § 103(a), jointly or alternatively.  See, e.g., In                    
               re Spada, 911 F.2d 705, 708-09, 15 USPQ2d 1655, 1657-58 (Fed. Cir. 1990) (“The Board held                              
               that the compositions claimed by Spada ‘appear to be identical’ to those described by Smith.                           
                                                                                                                                      
               4  Claims 12 and 14 are duplicates. In the event that these claims are held to be allowable, see                       
               Manual of Patent Examining Procedure § 706.03(K) Duplicate Claims (8th ed., August 2001;                               

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