Ex Parte BOLL et al - Page 7




          Appeal No. 2002-0963                                                        
          Application No. 08/122,344                                                  


               parallel paths; this preheating zone has heating means                 
               3 that heats the tows or tape to a temperature range of                
               300 to 500°F for partially advancing to cure the fiber.                
               Perforated plates 19 separate the upper and lower paths                
               and evenly distributes the heating gases from heating                  
               means 3.  Tows 10 are then passed through distribution                 
               means which is in the form of comb 4; then the tows are                
               guided through first ribbonizing section 5.  In the                    
               upper and lower ribbonizing sections 5 the tows are                    
               shaped into the desired shape, such as flattened                       
               individual tows or as a consolidated band.  The                        
               individual tows or tape is then guided onto a wedge                    
               shaped platform where the tows or tapes meet in a                      
               single plane immediately before passing into a second                  
               ribbonizing compaction section 6 (Figure 1 only) where                 
               the tows or tapes are formed into single band.                         
               Although Figures 1 and 2 show embodiments that has                     
               [sic, have] ribbonizing sections therein, a ribbonizing                
               section is only optional and not required in other                     
               embodiments not shown; this is especially true where                   
               tapes are preformed before entering the fiber placement                
               system of this invention for laying down.  It should                   
               also be noted that the ribbonizing section can be an                   
               independent device attached to the system for use                      
               therewith.  This band then passes to roller 19 and is                  
               pressed onto mandrel 22 not shown.  At the point where                 
               the tows or tape is placed onto the workpiece on the                   
               mandrel 22, heating means 7 heats the tows or tape to a                
               higher temperature above 500°F simultaneously as it is                 
               being placed on the mandrel to substantially completely                
               cure the resin therein (that is, to cure the resin to                  
               greater than 60%).                                                     
                    As depicted schematically in Figure 3, air flow                   
               through the heater 7 is controlled by the air flow and                 
               controlled device 8.  The temperature is maintained by                 
               varying the amount of power with the power control and                 
               regulating system 9.  The resin impregnated fiber is to                
               be heated to a temperature no greater than the melt                    




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