Ex Parte FALCO - Page 4



         Appeal No. 2004-0034                                                       
         Application No. 09/226,467                                                 

         the application of a force thereto the foam material temporarily           
         remains distorted and then slowly recovers its original shape.”            
         (Column 2, lines 35-38.)  The reference further teaches that               
         this characteristic allows the foam material to surround and               
         intimately contact a free end of a cord 14 to secure the end in            
         the plug body.  (Column 2, lines 27-42.)  Although Powers                  
         teaches that the loss of the earplug in some areas of use (e.g.,           
         food processing) may cause “great consternation and trauma”                
         (column 1, lines 5-22), the reference does not teach a                     
         detectable insert encapsulated in the foam plug body as recited            
         in appealed claim 1.                                                       
              Leonard teaches that “[w]hen used on a food or beverage               
         processing line, a pharmaceutical line, or any other processing            
         line where there is exposure to consumable items, there is a               
         risk that an earplug may fall into...foodstuff, beverage,                  
         pharmaceutical, or other substance being processed.”  (Column 1,           
         lines 18-23.)  To solve this problem, Leonard teaches securing a           
         detectable insert in a stem of an earplug so that a lost earplug           
         can be detected using equipment such as a metal detecting                  
         equipment.  (Column 2, lines 3-38.)                                        
              Thus, substantial evidence supports the examiner’s                    
         determination of obviousness.  Specifically, we share the                  

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