Ex Parte Sahr et al - Page 5




              Appeal No. 2004-0713                                                                Page 5                
              Application No. 09/900,256                                                                                


                            relative rotation of the valve core and the valve sleeve portion actuating                  
                     the hydraulic motor;                                                                               
                            the pinion gear portion having a first support portion, a second support                    
                     portion axially opposite the first support portion, and a toothed portion interposed               
                     between the first and second support portion, the first and second support                         
                     portions being supported for rotation;                                                             
                            the valve sleeve portion being radially interposed between the housing                      
                     and the valve core, the valve sleeve portion having a cylindrical cavity;                          
                            the torsion bar portion and the tubular input shaft being located at least                  
                     partially within the cylindrical cavity of the valve sleeve portion;                               
                            the intermediate portion of the torsion bar portion, in response to rotation                
                     of the valve core relative to the valve sleeve portion to actuate the hydraulic                    
                     motor, twisting relative to the valve sleeve portion and the pinion gear portion,                  
                     the intermediate portion of the torsion bar portion extending through the                          
                     cylindrical cavity of the valve sleeve portion and extending out of the cylindrical                
                     cavity;                                                                                            
                            the pinion gear portion, the valve sleeve portion, the cylindrical cavity of                
                     the valve sleeve portion, the torsion bar portion, and the tubular input shaft all                 
                     extending coaxially.                                                                               


                     In the rejection under 35 U.S.C. § 103 before us in this appeal (answer, p. 4), the                
              examiner (1) determined that Sonoda shows a power steering system with a rack bar, a                      
              hydraulic motor, a valve core, a torsion bar and a one-piece, monolithic component                        
              having a pinion gear for meshingly engaging the rack bar and a valve sleeve for                           
              cooperating with the valve core for actuating the hydraulic motor; (2) ascertained that                   
              the torsion bar of Sonoda is fixed to, but not formed as one piece with the monolithic                    
              component having the pinion gear and the valve sleeve (i.e., Sonoda lacks the one-                        
              piece, monolithic component as set forth in independent claims 1 and 9); (3) concluded                    
              that it would have been an obvious engineering choice to use a one piece construction                     








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