Ex Parte FORTE - Page 3




               Appeal No. 2004-2210                                                                       Page 3                
               Application No. 09/374,117                                                                                       

               under 37 CFR § 41.50(b),2 we enter a new ground of rejection under 35 U.S.C. § 112, ¶ 2.  Our                    
               reasons follow.                                                                                                  


                                                          OPINION                                                               
                      One of the major questions in this case is whether McCormack describes outer layers                       
               which are “substantially free of particulate filler,” a requirement in all of the claims.  The                   
               Examiner finds that the skin layers 18 and 20 of McCormack are substantially free of particulate                 
               filler because the skin layer is not necessarily required to include particulate fillers (Answer, p.             
               3), but Appellant argues that the skin layers of the McCormack examples incorporate anti-block                   
               compounds that contain a filler such as diatomaceous earth and are not substantially filler free                 
               outer layers as claimed (Brief, p. 3 citing McCormack, col. 3, ll. 55-63 for filler descriptions).               
               Neither the Examiner nor the Appellant address the key underlying question: At what level of                     
               particulate filler do the outer layers become “substantially free of particulate filler?”  Before one            
               can determine whether what is in the prior art anticipates what is claimed, one must understand                  
               the scope of the claim.                                                                                          
                      The word “substantially” in the limitation “substantially free of particulate filler” is a                
               term of degree.  When a word of degree is used in the claim, the specification must provide some                 
               standard for measuring that degree.  Seattle Box Co. v. Industrial Crating & Packing, Inc., 731                  
               F.2d 818, 826, 221 USPQ 568, 574 (Fed. Cir. 1984).  Absolute precision is not required, what is                  


                      237 CFR § 41.50(b) replaced 37 CFR § 1.196(b) on September 13, 2004.                                      







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