Ex Parte Ko et al - Page 4




                Appeal No. 2006-0877                                                                                                          
                Application No. 09/894,230                                                                                                    

                portion (17) (shown in Figure 1D).  Figure 1D clearly exhibits that the hardened area (16)                                    
                functions as an etching mask.  However, the process of Sato differs from the claimed invention                                
                in that the developed silicon-containing photoresist layer is not disposed over a non-silicon-                                
                containing photoresist layer.  The Examiner relies on the Young and Schroeder references for                                  
                teaching that persons of ordinary skill in the art would have known that a resist could have been                             
                formed having an organosilicon-containing photoresist layer disposed over a non-silicon-                                      
                containing photoresist layer.  The Examiner further explains that Young and Schroeder disclose                                
                the hardening/development of the top silicon-containing photoresist layer followed by a                                       
                subsequent etching (Answer, pages 6 to 8).  The Examiner concludes that a person of ordinary                                  
                skill in the art would have found it obvious to form the process of Sato wherein the photoresist                              
                comprised a developed silicon-containing photoresist layer over a non-silicon-containing                                      
                photoresist layer in the process of Sato.                                                                                     
                         Appellants argue that the Young reference is incompatible with the teachings of Sato                                 
                and would render Sato unsatisfactory for its intended purpose (Brief, pages 6 and 7).  We agree.                              
                         While it may be known, as suggested by the Examiner, that a photoresist could be                                     
                formed comprising a silicon-containing organosiloxane over a non-silicon-containing                                           
                organosiloxane, this does not indicate that such structure would be suitable for the invention of                             
                Sato.2  Specifically, Sato requires the underlying film to be a material whose etch rate is                                   

                                                                                                                                             
                2 We note that Appellants have not argued that it was not known to develop a                                                  
                silicon-containing photoresist layer, or that the formation of a photoresist                                                  
                comprising a silicon-containing photoresist layer over a non-silicon-                                                         
                containing photoresist layer would not have been obvious (see Brief                                                           

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