Ex Parte Haas - Page 6

                Appeal 2006-2300                                                                                   
                Application 10/615,746                                                                             
                 13) Londrigan discloses that more than one fibrous web may be used                                
                    as reinforcement materials (Londrigan, col. 14, ll. 17-19).                                    
                 14) In Figure 2, Londrigan discloses the use of three reinforcement                               
                    webs, an upper material 52 and lower materials 52’ and 48 (Londrigan,                          
                    col. 14, ll. 19-21).  The reinforcement materials are fed to the apparatus                     
                    along with respective adjacent upper and lower facing sheets                                   
                    (Londrigan, col. 14, ll. 37-39).  The reinforcement materials may be the                       
                    same or different types of fibrous webs including an expandable glass                          
                    mat (Londrigan, col. 14, ll. 23-31).                                                           
                 15) Hoffmann discloses a process and a laminator for the continuous                               
                    production of laminates of foam with facings wherein “[a]n upper facing                        
                    and a lower facing and a web of meshwork are introduced into the                               
                    foaming space of a laminator and a fluid reaction mixture is spread over                       
                    the lower facing before it runs into the foaming space.  The reaction                          
                    mixture penetrates the web of meshwork as it foams up on its journey                           
                    through the foaming space and becomes bonded to the facings”                                   
                    (Hoffmann, col. 1, ll. 10-16).                                                                 
                 16) In one embodiment, the lower facing comprises a prefabricated                                 
                    composite web of facing and meshwork web (claim 3).  The web may be                            
                    bonded to the facing by adhesive or welding.                                                   
                 17) Hoffmann states that “[i]t is well known to cover the back of                                 
                    facings with non-woven fiber webs or to run them into the foaming                              

                                                                                                                  
                 “Two facing sheets of aluminum foil, each having a thickness of about                             
                 0.0015 inches are positioned one on each side of the glass fiber mat and                          
                 foam-forming mixture” to produce a structural laminate.                                           

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Last modified: September 9, 2013