Ex Parte Faryniarz et al - Page 13

                Appeal No. 2006-3254                                                                         
                Application No. 10/347,982                                                                   

                4.  HAAS                                                                                     
                      Claims 8 and 11 stand rejected under 35 U.S.C. § 103 as obvious over                   
                Haas.5  The Examiner states that Haas “teaches a process for producing                       
                pressed materials such as wood particle boards, wherein ammonium salts                       
                from the reaction of amines with malonic acid are used as catalysts (see                     
                abstract . . . )”; “teaches forming the dimethylaminoethanol salt of malonic                 
                acid as an activator”; and “teaches forming the salts by combining sufficient                
                quantities of the amines with malonic acid to provide a desired molar ratio,                 
                such as 2 moles of amine per 1 mole of malonic acid (see column 6, line 60                   
                through column 7, line 20 . . . ).”  (Answer 11.)                                            
                      The Examiner states that Haas “does not specifically teach that the                    
                malonic acid salt has a ratio of half-neutralized to fully neutralized acid” in              
                the range recited in claim 8.  (Id.)  However, the Examiner concludes that:                  
                      as Haas et al. provides instructions for forming the malonic acid                      
                      salt, and furthermore instructs the amount of the reactants that                       
                      can be combined in molar ratios, it is considered that one of                          
                      ordinary skill in the art at the time the invention was made                           
                      would have found it obvious to vary and/or optimize the molar                          
                      ratios of the reactants to provide a product having a [claimed]                        
                      mixture of fully and partially neutralized salt.                                       
                (Answer 11-12.)                                                                              
                      Appellants argue that Haas “provides no disclosure with respect to a                   
                half-neutralized acid salt. . . . The Examiner has not set forth a prima facie               
                case of obviousness.”  (Br. 11.)                                                             
                      We agree with Appellants that the Examiner has not provided a prima                    
                facie case that the salt of claim 8 would have been obvious over Haas.  One                  
                                                                                                            
                5 Haas et al., U.S. Patent No. 6,007,649, issued December 28, 1999.                          

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