Ex Parte Hayashi et al - Page 8

                 Appeal 2007-0665                                                                                    
                 Application 09/772,986                                                                              
                 importance subject to routine experimentation and optimization.”  (Answer                           
                 7).  “[W]here the general conditions of a claim are disclosed in the prior art,                     
                 it is not inventive to discover the optimum or workable ranges by routine                           
                 experimentation.”  In re Aller, 220 F.2d 454, 456, 105 USPQ 233, 235                                
                 (CCPA 1955).                                                                                        
                        Further, although Appellants’ arguments point to their drawing                               
                 Figures 3 and 4 in support of their position, we find no evidence of criticality                    
                 of the claimed gate thickness value of 90 nm or, for that matter, of any                            
                 particular value below 100 nm.  Accordingly, since it is our opinion that the                       
                 Examiner’s prima facie case of obviousness has not been overcome by any                             
                 convincing arguments from Appellants, the Examiner’s 35 U.S.C. § 103(a)                             
                 rejection, based on Hisao, of dependent claims 14 and 16, is sustained.                             
                                  REJECTION UNDER 37 C.F.R. § 41.50(b)                                               

                        We make the following new ground of rejection using our authority                            
                 under 37 C.F.R. § 41.50(b).                                                                         
                        Claims 1-8, 13, and 15 are rejected under 35 U.S.C. § 103(a) as being                        
                 unpatentable over Hisao.  With respect to claims 1-8, 13, and 15, Hisao                             
                 discloses a thin film semiconductor display device having an insulating                             
                 substrate 1, pixels 14 in matrix form, and thin film transistors 3 with a                           
                 bottom gate structure.  This bottom gate structure has a gate electrode 5, a                        
                 gate insulating film 4 and a polycrystalline thin film 2 stacked in the order                       
                 from below upward.  The gate electrode 5, constructed of an upper layer 5a                          
                 with low thermal conductivity and a lower layer 5b with high thermal                                
                 conductivity, has a combined gate thickness of about 100-500 nm (Hisao,                             
                 ¶ 0012) which overlaps the claimed range of “less than 100 nm” since the                            


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