Ex Parte Horn et al - Page 9

                Appeal 2007-1054                                                                               
                Application 10/640,067                                                                         
                characteristics in the formation of the fluid handling slot.  Laser machining                  
                is discussed in Appellants’ Specification as being one of many possible slot                   
                formation techniques.3  However, no particular benefit associated with the                     
                laser formation technique is particularly discussed.  Similarly, the step of                   
                broadly mechanically conditioning the substrate surface [after forming the                     
                fluid handling slot and prior to positioning the orifice layer on the substrate],              
                as recited in claim 28, is not stated in the claim to impart any distinctive                   
                structural characteristics to the  substrate surface and Appellants have                       
                presented no evidence to us that it does.  As discussed below, cleaning a                      
                surface to remove debris therefrom before positioning another surface                          
                thereon is a routine practice in the art.  Appellants’ Specification provides no               
                distinctive characteristics for such step other than what is already known in                  
                the art.4   Therefore, these steps cannot be relied upon to patentably                         
                distinguish the claimed invention over the prior art of record.                                
                Notwithstanding the preceding discussion, we find that Baughman                                
                reasonably teaches the limitation of forming a fluid handling slot in part [by                 
                laser machining into a first substrate surface], as detailed in the Findings of                
                Fact section above.  That is, Baughman’s disclosure of a laser                                 
                micromachining process for forming an ink fill slot in a substrate surface                     
                explicitly teaches the recited claim limitation.  (Finding of Fact 6.)  Further,               
                we find that Baughman discloses positioning the orifice layer on the                           
                substrate subsequently to forming the ink fill slot on said substrate, as                      
                detailed in the Findings of Fact section above.  (Finding of Fact 7.)                          
                                                                                                              
                3 Appellants’ Specification, at pages 2 and 4, indicates slot formation                        
                techniques include etching, laser machining, abrasive jet machining, and/or                    
                sawing.                                                                                        
                4.  Id.                                                                                        
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