Ex parte SATO et al. - Page 12


                Appeal No. 1998-1728                                                                                                         
                Application 08/397,243                                                                                                       

                in appellants’ application and the process disclosed by Satou.  Indeed, while the process of                                 
                Comparative Examples 1-6 may represent “prior art targets,” as appellants allege, the same are not                           
                those of Satou because they are not “made according to a process similar to Satou,” as appellants                            
                further alleged, and appellants admit as much by pointing to the differences in the heating and pressure                     
                schedules in the sintering and densifying steps (brief, pages 7-8 and 9-10) and to the absence of a step                     
                of “crushing or pulverizing the refractory metal silicide semi-sintered body” in the process of Satou (id.,                  
                page 9, first full paragraph).  With respect to the latter, appellants’ conclusion that, in the absence of                   
                “crushing or pulverizing,” “a powder lump . . . is likely to remain in the target structure” with the stated                 
                consequences (id.; emphasis added) is clearly not supported by any evidence in the record based on                           
                the process disclosed in Satou per se (see supra notes 7 and 10) or on the processes for preparing                           
                either the specification Examples or Comparative Examples, and thus is entitled to little, if any, weight.                   
                See In re Lindner, 457 F.2d 506, 508, 173 USPQ 356, 358 (CCPA 1972) (“This court has said . . .                              
                that mere lawyers’ arguments unsupported by factual evidence are insufficient to establish unexpected                        
                results. [Citations omitted.] Likewise, mere conclusory statements in the specification and affidavits are                   
                entitled to little weight when the Patent Office questions the efficacy of those statements. [Citations                      
                omitted]”).  Indeed, the processes for preparing the Examples and Comparative Examples in the                                
                specification both involve a step of crushing the semi-sintered silicide material, as we pointed out above.                  
                        We further point to another of the numerous differences, which is the difference in the maximize                     
                size of the metal and silicon grains used in preparing the initial powder mixture between the specification                  
                Example and Comparative Examples, neither of which conforms to the maximum grain sizes considered                            
                by Satou to be necessary to necessary to obtain “a minute structure” (see supra pp. 7-8).  In addition,                      
                it is not apparent whether the maximum size of silicon grains used in the specification Comparative                          
                Examples would provide a silicon/metal atomic ratio in the range of 2-4 (see supra p. 8).                                    
                        Thus, in the absence of an explanation, the presence of these and other differences between the                      
                processes of the specification Examples 1-10, the specification Comparative Examples 1-6 and as                              
                disclosed in Satou constitute such a “welter of unfixed variables” that any actual difference between the                    
                claimed target encompassed by appealed claims 1 and 2 and the target taught by Satou which may even                          
                be indirectly shown in the results described in appellants’ specification and shown in the Figures                           

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