Ex parte MELTON et al. - Page 2




             Appeal No. 1998-3053                                                                                 
             Application 08/677,755                                                                               




             substrate by solder bump connections, wherein the solder has a                                       
             specified composition.  Claim 13 is illustrative:                                                    
                    13. A method for attaching an integrated circuit                                              
             component to a substrate by solder bump interconnections, said                                       
             substrate comprising a plurality of first bond pads, said                                            
             integrated circuit component comprising a plurality of second                                        
             bond pads formed of solder-wettable metal, said method                                               
             comprising:                                                                                          
                    forming a solder bump onto each second bond pad, said                                         
             solder bump being formed of a lead-free solder alloy composed                                        
             predominantly of tin and optionally up to 1.5 weight percent                                         
             silver and containing between 2 and 8 weight percent copper,                                         
                    superposing the integrated circuit component onto the                                         
             substrate to form an assembly such that each solder bump rests                                       
             against a corresponding first bond pad,                                                              
                    heating the assembly for a time and at a temperature                                          
             effective to melt said lead-free solder, whereupon each solder                                       
             bump forms molten solder that wets the corresponding first                                           
             bond pad, and                                                                                        
                    cooling to solidify the solder to form solder bump                                            
             interconnections bonding the first bond pads and the second                                          
             bond pads.                                                                                           

                                               THE REFERENCES                                                     
             Tulman                             4,806,309        Feb. 21,                                         
             1989                                                                                                 
             Melton et al. (Melton ‘341)        5,154,341        Oct. 13,                                         
             1992                                                                                                 
             Melton et al. (Melton ‘453)        5,269,453        Dec. 14,                                         
             1993                                                                                                 

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