Ex Parte Hornaman - Page 2




                Appeal No. 2004-1178                                                                           
                Application No. 09/655,899                                                                     



                                                 BACKGROUND                                                    
                       Appellant’s invention relates to a flexible setting type joint                          
                compound and the method of producing flexible joints.  Claims 1 and 7,                         
                which are representative of the claimed invention, appear below:                               
                       1. A flexible setting joint compound comprising, for each 100                           
                       parts by weight calcium sulfate hemihydrate:                                            
                       • 2 to 20 parts by weight (solids) of an emulsion polymer                               
                       having a Tg of less than about -40 "C                                                   
                       • 26 to 44 parts by weight total water;                                                 
                       • 0 to 20 parts by weight inert filler;                                                 
                       • 0 to 5 parts by weight additional surfactant; and                                     
                       • 0 to 5 parts by weight of an accelerator.                                             
                       7. A method for producing flexible joints comprising:                                   
                       a) supplying a first planar substrate having a first edge;                              
                       b) abutting a second edge of a second planar substrate                                  
                       against said first edge of the first planar substrate, thereby                          
                       forming a joint;                                                                        
                       c) applying a setting hydraulic joint compound to the joint,                            
                       said joint compound comprising, for each 100 parts by weight                            
                       calcium sulfate hemihydrate:                                                            
                       • 2 to 20 parts by weight (solids) of an emulsion polymer                               
                       having a Tg of less than about -40 "C;                                                  
                       • 26 to 44 parts by weight total water;                                                 
                       • 0 to 20 parts by weight inert filler;                                                 
                       • 0 to 5 parts by weight additional surfactant; and                                     
                       • 0 to 5 parts by weight of an accelerator.                                             





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