Ex Parte Runkle et al - Page 2

               Appeal 2007-0838                                                                             
               Application 09/851,242                                                                       


                      Appellants’ invention is directed to a method of making a hollow fiber                
               membrane contactor wherein a hollow fiber fabric is wound around a center                    
               tube.  The method includes two potting steps.1  The hollow fiber fabric and                  
               tube are potted together in a first potting step to form a unitized structure                
               (the fabric being wound around the tube).  The unitized structure formed                     
               from the potted together fabric and tube is placed in a shell and the unitized               
               structure and shell are mold potted together in a second potting step so as to               
               form a cartridge.  A potting material is injected in a space between the                     
               unitized structure and shell in the second potting step to form a cartridge.                 
               The cartridge is useful in forming a hollow fiber membrane contactor.  The                   
               disclosed method for producing contactors is juxtaposed with a disclosed                     
               need for producing contactors that have minimal or no problems (such as                      
               potting to shell sealing) associated with potting shrinkage (Specification 2                 
               and 3).  Claims 1 and 21 are illustrative and reproduced below:                              
                      1.  A method of making a hollow fiber membrane contactor                              
               comprising the steps of:                                                                     
                      winding a hollow fiber fabric around a center tube,                                   
                      first potting the fabric and the tube together,                                       
                                                                                                           
               1 The term “potting” as employed herein is understood to embrace a                           
               cementing or adhesive joining step.  A potting material or agent, such as a                  
               thermosetting material (e.g., epoxy resin) or a thermoplastic material (e.g.,                
               polyurethane or polyolefin), is used to effect the joining together of the                   
               unitized structure and shell in the second mold potting step (claims 1, 16 and               
               21).  The same or a different potting material can be used in the first potting              
               step. The potting material typically undergoes a curing or hardening step.                   
               See, for example Specification 7-10.                                                         
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