Ex parte SIMPSON - Page 10




          Appeal No. 96-2535                                                          
          Application 08/028,473                                                      


          morphology throughout.  Therefore, we are in agreement with                 
          the appellant that there is no suggestion in either Plano or                
          the Obata references of using a combination of diamond film                 
          layers of different morphologies.  As the appellant points                  
          out, morphology of the cauliflower surface layer disclosed in               
          Plano is the same morphology as the underlying diamond layer.               
          Both layers are of the same cauliflower morphology.  As the                 
          appellant succinctly states, it is important to note that the               
          cauliflower-like features are not only visible at the surface               
          but are present also in the underlying bulk of this particular              
          reduced wear resistance morphology diamond film. (Appeal                    
          Brief, page 12).  For this reason, it is our conclusion that                
          Plano cannot be said to have two discrete diamond layers of                 
          different morphology as required by claim 1.  Accordingly, the              
          rejection of claim 1 under                                                  
          35 U.S.C. § 102(b) cannot be sustained.                                     
               Turning to the rejection under 35 U.S.C. § 103 and                     
          considering claims 1 through 13 first, we note that Obata also              
          does not disclose the polycrystalline diamond wear surface                  
          having two distinct morphologies.  Thus, Obata does not in any              
          way overcome the shortcomings of Plano which we have                        
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