Ex parte CASHMAN - Page 2




          Appeal No. 2000-0002                                                        
          Application 08/848,477                                                      






                                    THE INVENTION                                     
               The appealed claims are directed to an iron-rich residue               
          prepared from dry electric arc flue dust by a series of                     
          process steps. Broadly, the flue dust is acidified to                       
          solubilize certain metals therein and the iron present is                   
          oxidized to form insoluble iron oxides which precipitate at                 
          certain acidic pHs from the solution and are recovered as an                
          "iron-rich" residue.                                                        
               Claims 1, 21 and 29 are believed to be adequately                      
          representative of the appealed subject matter and are                       
          reproduced below for a more facile understanding of the                     
          claimed invention.                                                          
               Claim 1. An iron-rich residue obtained by                              
                                                                                     
               (a) mixing dry electric arc flue dust powder                           
               with a calcium chloride/hydrochloric acid leach mill                   
               solution to produce a slurry having a pH of about                      
               2.6 and a solids content (pulp density) of about 15-                   
               30 wt.%;                                                               
               (b) oxidizing the base metals in                                       
               the slurry to produce a metal-rich solution                            
               containing the base metals and an insoluble hematite                   
               complex by heating the slurry in an oxygen                             
               atmosphere at a temperature of about 90-120 deg C                      
                                          2                                           





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