Ex parte RALEIGH et al. - Page 8




          Appeal No. 1997-3390                                                        
          Application No. 08/354,384                                                  

          that a method of plasma spraying over metal substrates such as              
          steel or copper is disclosed.  Merz teaches examples of                     
          different applications for plasma sprayed metallization in                  
          column 1, lines 14 through 25, as blades and other components               
          in turbines or chemical reaction vessels and pipes.  Merz                   
          further teaches in column 3, lines                                          
          62 through 65, that the substrate may be preferably treated by              
          bead or grit blasting to roughen the surface and provide a                  
          strong adhesion.  We note that Merz provides several tables                 
          showing results of coating process for different substrate                  
          samples which are specified as either steel or copper.                      
               We do not agree with the Examiner that Merz’ flame                     
          spraying metallization method may be used with the                          
          semiconductor substrate of Santangelo, as recited in                        
          Appellants’ claim 8, to avoid adverse effects on the                        
          substrate.  Merz is concerned with coating metal substrates                 
          such as steel and copper to avoid corrosion in adverse                      
          environments.  However, Merz is silent with regard to flame                 
          spraying as a low temperature coating that prevents adverse                 
          effects on other substrate materials such as semiconductors.                
          Therefore, we find no reason for combining the coating process              

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