Ex Parte Meagley et al - Page 4


                  Appeal 2007-2417                                                                                         
                  Application 10/688,521                                                                                   

                            A method comprising:                                                                           
                                developing a patterned photoresist:                                                        
                                absorbing a plasticizer in a supercritical fluid into the surface of                       
                            said patterned photoresist after developing the photoresist; and                               
                                reflowing the photoresist after absorbing the plasticizer.                                 
                         9. The Hallock patents each teach a process for reducing line edge                                
                            roughness from the surface of a patterned photoresist.  (Hallock at                            
                            1:15-20 and 2:33-36).                                                                          
                         10. The process entails “exposing the patterned photoresist to a vapor                            
                            and then heating the substrate having the photoresist thereon [to                              
                            allow for reflow] to a temperature and for a time sufficient to                                
                            decrease edge roughness at the surfaces.”  (Hallock at 6:18-25 and                             
                            40-54).                                                                                        
                         11. The vapor may be formed from a solvent such as ethyl lactate.                                 
                            (Hallock at 7:1-10).                                                                           
                         12. Verhaverbeke teaches “methods …using supercritical fluids...in                                
                            semiconductor applications.”  (Verhaverbeke at 0002).                                          
                         13. Verhaverbeke discusses an embodiment where “photoresist                                       
                            patterns after development, such as the photoresist layer… may be                              
                            dried to advantage with a supercritical fluid…”  (Verhaverbeke at                              
                            0047).                                                                                         
                         14. Verhaverbeke discusses another embodiment where a supercritical                               
                            fluid is used to cure a photoresist layer.  (Verhaverbeke at 0060).                            
                         15. According to Verhaverbeke, use of the drying supercritical fluid is                           
                            useful to avoid collapse of the developed photoresist pattern and                              

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