Appeal No. 1997-0540 Application No. 08/209,847 application, which are claims 1 through 8 and 10 have been allowed by the examiner. The subject matter on appeal relates to a process for forming a ceramic insulation which includes the step of diffusing a catalyst into a mat impregnated with a sol for a catalyst soak time during which the catalyst diffuses into the mat and causes the sol to gel. The appealed subject matter also relates to the ceramic insulation produced by a process of the type previously described. This appealed subject matter is adequately illustrated by independent claim 11 which reads as follows: 11. A process for forming a ceramic insulation comprising the steps of: (a) forming a slurry of ceramic components selected from the group consisting of fibers, microparticles, and mixtures thereof, an effective amount of a metal powder and, optionally, any of (i) a dispersant, (ii) a flocculant, or (iii) fugitive microparticles; (b) molding the slurry to form a mat having a thickness; (c) impregnating the mat with a sol; (d) diffusing a catalyst for the sol into the impregnated mat for a catalyst soak time during which the catalyst diffuses into the mat and causes the sol to gel; and -2-Page: Previous 1 2 3 4 5 6 7 8 9 10 11 NextLast modified: November 3, 2007