Ex Parte WEBB et al - Page 5



          Appeal No. 2002-1086                                                        
          Application 09/297,065                                                      

          packaging method consists of a rather complicated and extended              
          series of steps schematically illustrated in Figures 3-5B.  Of              
          particular interest are the end panel manipulations which are               
          summarized by Silver as follows:                                            
               the end of the carton is first temporarily closed by                   
               folding in the form of the laminated board as uncut                    
               scored panels including web-gussets and having a fin                   
               extension composed entirely of the laminated board,                    
               then by applying heat to the end panels the inner                      
               sheeting is heat-sealed and released from the board                    
               support which is thereby unfolded whereafter the                       
               stripped portions of the board support are refolded.                   
               Preferably the stripped portions of the board support                  
               are severed before being refolded to form flaps which                  
               may be adhered to each other in the conventional                       
               manner.  As is well known in the art, a web-gusset is                  
               formed by folding triangular-shaped flaps which are                    
               usually jointed to each other.                                         
                    Preferably, the first temporary closing is done by                
               outfolding, then by applying the heat the wax is melted on             
               the outer folds while the inner sheeting is being heat-                
               sealed, and then the board support which is thereby stripped           
               from at least a portion of each of the web-gussets is opened           
               away from the stripped and sealed inner sheeting.  The                 
               stripped board support is then preferably cut to form                  
               rectangular flaps which are then folded down again in the              
               conventional manner and stuck together.                                
                    Preferably, the heat applied to the first temporarily             
               closed end of the carton should be insufficient to strip the           
               inner sheeting of the undermost part of the web-gussets                
               because this has the advantage that when the end is finally            
               closed the inner sheeting will be better held in position              
               [column 1, lines 17 through 42].                                       


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