Ex Parte BAYER et al - Page 4


               Appeal No. 1999-0764                                                                                                   
               Application 08/745,199                                                                                                 

                       The difficulty that we have with the examiner’s position is that the examiner does not                         
               first established that there was a reasonable suggestion in the prior art to modify the method of                      
               Krutenat by changing the halide activator before addressing the question of whether such a                             
               modification would have a reasonable likelihood of success.  Thus, on this record, it reasonably                       
               appears that the “suggestion” found by the examiner was provided by appellants’ disclosure.  See                       
               Dow Chem. Co., 837 F.2d at 473, 5 USPQ2d at 1531.  Indeed, the examiner does not address                               
               appellants’ arguments that the teachings of Davis with respect to the chromizing method would                          
               not have provided the suggestion to one of ordinary skill in this art to modify the diffusion                          
               mixture that formed the pack in the method of forming an aluminum-silicon coating in the                               
               method of Krutenat by using different halide activators, and relies on declarant Bayer’s                               
               expression of surprise at the test results obtained in the declaration for a finding of a reasonable                   
               expectation of success as support for the “suggestion” (answer, page 7).  In this respect, we agree                    
               with appellants’ that “Mr. Bayer’s statement . . . is not directed to whether . . . [the] prior art                    
               provides a teaching, suggestion or motivation to modify the Krutenat pack mix and substitute                           
               NH4Cl for NaCl” (brief, page 9).                                                                                       
                       On this record, we must, therefore, conclude that the examiner has not shown that the                          
               prior art would have provided one of ordinary skill in this art with a teaching, suggestion or                         
               motivation to modify the method of Krutenat in order to arrive at the claimed method                                   
               encompassed by the appealed claims, which is necessary to establishing a prima facie case of                           
               obviousness, and thus we must reverse both grounds of rejection.                                                       
                       The examiner’s decision is reversed.                                                                           
                                                  REMAND TO THE EXAMINER                                                              
                       We decline to exercise our authority under 37 CFR § 1.196(b) and enter on the record a                         
               new ground of rejection of appealed claims 11 through 14,4 drawn to metal alloy products, as                           
               being unpatentable under 35 U.S.C. § 102(b) as anticipated by or, in the alternative, under                            
               35 U.S.C. § 103(a) as being obvious over Krutenat, because it is not apparent to us that Krutenat                      
               is the only applicable prior art in this respect.                                                                      





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