Appeal No. 2001-2188 Application No. 09/085,300 orifice for an entire lot of sensor elements is determined by correlating an optimum pump current value with the measured pump current and the diameter of the intake orifice of the selected sensor element. The diffusion resistance of a diffusion barrier of the sensor elements is adjusted by modifying the diameter of the gas intake orifice in accordance with the determined optimum gas intake orifice diameter. Claim 7 is illustrative of the invention and reads as follows: 7. A method of calibrating sensor elements for limit current probes, comprising the steps of: (a) measuring a value of a pump current of one of the sensor elements at a selected pump voltage, a gas intake orifice of the one of the sensor elements having a predetermined diameter; (b) correlating the measured value of the pump current with the predetermined diameter of the gas intake orifice and an optimum pump current; and (c) calibrating the sensor elements as a function of the correlating step, the calibrating step being performed during a manufacturing process of the sensor. No prior art references have been relied upon by the Examiner. As the sole rejection by the Examiner before us, claims 7- 10, 12, and 14-19 stand finally rejected under 35 U.S.C. § 112, first paragraph, as being based on an inadequate disclosure. 2Page: Previous 1 2 3 4 5 6 7 8 9 10 NextLast modified: November 3, 2007