Ex Parte Wheat et al - Page 3




         Appeal No. 2004-2027                                                       
         Application No. 09/670,189                                                 



                   source of the modifying element, the fluoride of                 
                   the modifying element being selected from the                    
                   group consisting of a zirconium fluoride and a                   
                   hafnium fluoride, and combinations thereof, and                  
                        a carrier gas;                                              
                   producing a coating gas from the coating source,                 
              the coating gas comprising a gaseous aluminum halide, a               
              gaseous fluoride of the modifying element, and the                    
              carrier gas; and                                                      
                   contacting the coating gas to the surface of the                 
              airfoil; and simultaneously                                           
                   heating the coating gas and the article to a                     
              coating temperature of from about 1850ºF to about                     
              2000ºF for a period of time sufficient to permit                      
              aluminum and the modifying element to coat onto the                   
              surface of the airfoil.                                               
              The examiner relies on the following prior art references as          
         evidence of unpatentability:                                               
         Chang et al.             3,951,642           Apr. 20, 1976                 
              (Chang)                                                               
         Speirs et al.            4,066,806           Jan. 03, 1978                 
              (Speirs)                                                              
         Bornstein et al.         4,142,023           Feb. 27, 1979                 
              (Bornstein)                                                           
         Smith et al.             4,180,400           Dec. 25, 1979                 
              (Smith)                                                               
         Basta et al.             5,261,963           Nov. 16, 1993                 
              (Basta ’963)                                                          
         Basta et al.             5,658,614           Aug. 19, 1997                 
              (Basta ’614)                                                          
         Warnes et al.            5,989,733           Nov. 23, 1999                 
              (Warnes)                      (filed Jul. 23, 1996)                   
              The appealed claims stand rejected under 35 U.S.C. § 103(a)           
         as follows:                                                                


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