Appeal No. 2005-2633 Page 4 Application No. 10/254,376 and a plurality of spaced energy-absorbing, head-impact mechanisms formed on the sheet for absorbing energy of an impact with the headliner by a passenger of the vehicle wherein each of the head-impact mechanisms include a plurality of spaced-apart, energy-absorbing, thermoplastic structures which are integrally molded to and extend upwardly from the upper surface of the thermoplastic sheet and wherein the number, spacing, and size of the structures are predetermined based on head-impact requirements; cooling the headliner beneath the softening point of the molten resin; and opening the mold and removing the headliner. The '102 rejection The Examiner rejected claims 17 and 25 under 35 U.S.C. '102(e) as anticipated by Barber. We reverse. In order for a claimed invention to be anticipated under 35 U.S.C. § 102, all of the elements of the claim must be found in one reference. Scripps Clinic & Research Found. v. Genentech Inc., 927 F.2d 1565, 1576, 18 USPQ2d 1001, 1010 (Fed. Cir. 1991). Claims 17 and 25 both require a plurality of spaced energy-absorbing, head-impact mechanisms. Each of the head-impact mechanisms includes a plurality of spaced-apart, energy-absorbing thermoplastic structures which are integrally molded and extend upwardly from an upper surface of the molded sheet. The Examiner relies on Barber’s impact pads (13, 14 and 15) as the plurality of head-impact mechanisms. However, these impact pads do not each have a plurality of spaced-apart, energy-absorbing thermoplastic structures which are integrally molded and extend upwardly from an upper surface of the molded sheet. The Examiner also acknowledges that Barber does not teach the use of thermoplastic materials in the molding processPage: Previous 1 2 3 4 5 6 7 8 9 10 NextLast modified: November 3, 2007