Ex Parte Hoopman et al - Page 2

                   Appeal 2006-1578                                                                                                
                   Application 09/520,032                                                                                          

                          Claims 20 and 25 illustrate Appellants’ invention of a production tool                                   
                   for manufacturing an abrasive article, and are representative of the claims on                                  
                   appeal:                                                                                                         
                          20.  A production tool for manufacturing an abrasive article that                                        
                   comprises a major surface having deployed in fixed position thereon first                                       
                   and second three-dimensional abrasive composites, each of said composites                                       
                   comprising abrasive particles dispersed in a binder and having a shape                                          
                   defined by a substantially distinct and discernible boundary which includes                                     
                   substantially specific dimensions, wherein said first abrasive composite has                                    
                   a shape having specific first dimensions and said second abrasive composite                                     
                   has a shape having second specific dimensions, wherein each of said                                             
                   abrasive composites has a boundary defined by at least four planar surfaces                                     
                   wherein adjacent planar surfaces of one composite meet at an edge to define                                     
                   an angle of intersection therebetween, wherein at least one angle of                                            
                   intersection of said first abrasive composite is different from all of the angles                               
                   of intersection of said second composite, said production tool comprising a                                     
                   structure having a plurality of adjacent three-dimensional cavities formed on                                   
                   a major surface thereof, wherein each three-dimensional cavity is defined by                                    
                   a substantially distinct and discernable boundary which includes                                                
                   substantially specific dimensions, wherein a first three-dimensional cavity                                     
                   has a first shape having specific first dimensions and a second three-                                          
                   dimensional cavity has a second shape having specific second dimensions,                                        
                   wherein each of said three-dimensional cavities has a boundary defined by at                                    
                   least four planar surfaces wherein adjacent planar surfaces of one three-                                       
                   dimensional cavity meet at an edge to define an angle of intersection                                           
                   therebetween, wherein at least one angle of intersection of said first three-                                   
                   dimensional cavity is different from all angles of intersection of said second                                  
                   dimensional cavity, wherein the production tool is a roll, and wherein each                                     
                   of the cavities has a single opening.                                                                           
                          25.  A production tool suitable for use in manufacturing an abrasive                                     
                   article comprising a plurality of cavities, wherein the cavities each have                                      
                   dimensions defining the cavity, wherein at least 10% of pairs of adjacent                                       
                   cavities have at least one dimension different between the two cavities of the                                  
                   pair, and wherein each of the cavities has a single opening.                                                    
                          The references relied on by the Examiner are:                                                            

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