Ex Parte Hudson et al - Page 7

                Appeal 2006-2159                                                                                 
                Application 09/862,234                                                                           

                Examiner (Answer 3), Simpson teaches the use of a multi-cavity slot die                          
                coater (col. 11, ll. 59-65).  Appellants argue that Sartor fails to teach the                    
                point where the topcoats are applied (Br. 17) while the Examiner finds that                      
                Sartor teach applying the coatings at a point opposite where the substrate is                    
                between two adjacent supports (Answer 6).  Regardless of the interpretation                      
                of Sartor, we agree with the Examiner that Appellants have admitted that                         
                multi-cavity slot die coaters were known in the art, as evidenced by Most,                       
                who teaches applying the coating at the same point as required by the above                      
                noted claims (Answer 13; Specification 9; see Most, Fig. 11).  Therefore we                      
                agree with the Examiner that the subject matter of claims 41-43, 46, 47, 49                      
                and 50 would have been obvious to one of ordinary skill in the art in view of                    
                the disclosure and teachings of Simpson, Sartor and Most.                                        
                       B. The Rejections including Rosenberry and Schirmer                                       
                       The Examiner additionally relies on Schirmer for the teaching that                        
                latex is suitable for making a foamable layer of a floor covering by use of a                    
                co-extrusion process (Answer 10).  Therefore Schirmer does not remedy the                        
                deficiency discussed above with respect to the combination of Simpson and                        
                Sartor against any claims with the limitation of a 100% solids composition                       
                being fluid at room temperature.                                                                 
                       The Examiner applies Rosenberry for the teaching of advantageous                          
                results for a wear layer for a floor covering, where the layer comprises a                       
                100% solids coating composition which is liquid at room temperature, a                           
                reactive monomer, and a photoinitiator (Answer 9).  From this finding, the                       
                Examiner concludes that it would have been obvious to “have formulated                           
                polymer and monomer/non-volatile liquid plasticizers systems of Simpson et                       


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