Ex Parte Wilson - Page 4

               Appeal 2006-2160                                                                        
               Application 09/896,439                                                                  

               Binning for use as ablative material in rocket nozzle environments (id.).  We           
               agree.                                                                                  
                     The Examiner recognizes that the APA and Binning are silent as to                 
               the denier of the fibers used to form the reinforcement structure (Answer 3).           
               The Examiner applies Lambdin for the teaching of making carbonized                      
               impregnated fiber composites from rayon to be used in rocket nozzles,                   
               where the denier of the fiber is about 2.3 (id.).  The Examiner concludes that          
               it would have been obvious to one of ordinary skill in this art to use any              
               conventional size fiber, and cites Lambdin as evidence that 2.3 denier fibers           
               have previously been employed in carbonized impregnated fiber composites                
               useful in rocket nozzles (Answer 3-4).  We agree.                                       
                     Appellant argues that the Examiner’s proposed motivation to combine               
               references is improper (Br. 6, 8).  Specifically, Appellant argues that the fact        
               that rayon is no longer available does not provide the requisite motivation to          
               use aromatic polyamide as the alternative to rayon (Br. 8).  We disagree.               
               We determine that the fact that rayon is no longer available would have                 
               provided the motivation to one of ordinary skill in this art to seek alternative        
               materials that provide the same or similar properties.  Thus one of ordinary            
               skill in this art would have been led to Binning, who discloses an alternative          
               aromatic polyamide precursor material used with resins to produce plastic               
               composites with satisfactory physical properties to be useful in rocket nose            
               cones and exhaust nozzles (col. 2, ll. 34-41; and col. 3, ll. 17-20).                   
               Furthermore, we determine that the fact that rayon is taught by Binning as a            
               less preferred fiber starting material (col. 3, ll. 22-30) would have also              
               motivated one of ordinary skill in this art to use the aromatic polyamide               
               starting material of Binning as a substitute for the rayon of the APA.                  

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