Ex Parte Lim et al - Page 3

               Appeal 2006-2455                                                                             
               Application 10/142,533                                                                       


                      Upon careful review of the respective positions advanced by the                       
               Appellants and the Examiner, we affirm the rejection of claims 2, 3, and                     
               6-10 for the reasons expressed in the Answer and add the following.2                         
                      The Examiner has found that Steuber discloses an unbonded                             
               consolidated loose batt fabric comprising fibers having a ribbon shaped                      
               cross section. (Answer 3).  The Examiner has also found that Steuber                         
               discloses fibrous elements having a surface area greater than 2 m2/gm.                       
               (Answer 3).3  Steuber provides two methods for compacting the fibrous                        
               fabric.  Specifically, Steuber describes contact-bonded sheets which are                     
               produced by light or moderate pressure consolidation of the fibrous fabric.                  
               Steuber states that this compaction process produces usefully strong sheets                  
               from a strengthless batt.  (Col. 7, ll. 42-44)  Steuber distinguishes the                    
               contact-bonded sheets from heat-fused sheets which are described as                          
               cohesively-bonded sheets. (Col. 7, ll. 51-54).  Appellants (Br. 3)                           
               acknowledge that the "contact-bonded" sheets are equivalent to the                           
               "consolidated batts" of the present claims.  The Examiner cites the Dempsey                  
               reference for teaching the method of needle-punching the loose batt.                         
               Dempsey specifically cites to the Steuber reference as a starting point for the              
                                                                                                           
               2  Appellants have not presented separate arguments for the claims on appeal.                
               Therefore, we select claim 2 as representative of the appealed claims and                    
               will limit our discussion thereto.                                                           
                                                                                                           
               3  With regard to claim 2, the Examiner has not provided a discussion of the                 
               thickness/basis weight ratio of the disclosed fibrous fabric.  We note that                  
               Appellants have not asserted that the Steuber reference does not disclose a                  
               fibrous fabric which meets the thickness/basis weight ratio of claim 2.  (See                
               Briefs generally).                                                                           
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