Appeal No. 95-0112 Application 07/787,994 The reference relied on by the examiner is: Giessen et al. (Giessen) 4,297,135 Oct. 27, 1981 Claims 1 through 13, 31, and 34 stand rejected under 35 U.S.C. § 103 as being unpatentable over Giessen. We reverse. The present invention is directed to a method of making superplastic steel. The method comprises an initial step of2 rapidly solidifying molten steel into a powder, ribbon, foil, or flake having an austenitic steel structure. The rapidly solidified austenitic steel is next heated to a temperature of 300E to 600E C to produce superplastic steel which comprises a mixture of ferrite steel and at least one metal carbide. The examiner’s conclusion of obviousness is predicated on the teachings of Giessen, a patent which discloses the rapid solidification of metal alloys which are “rich in iron, nickel, cobalt and chromium,” to form an ultrafine grain size. According to the examiner Giessen discloses “the features of an alloy formed by [a] rapidly solidified [sic, solidifying] process with [a] grain size, [a] dispersed particle size, and [a] heat 2According to the appellant a “superplastic metal is a highly deformable metal that does not experience the metal fatigue that occurs upon the deformation of normal metals.” Brief, p. 2, para. 2. 3Page: Previous 1 2 3 4 5 6 7 8 9 10 11 NextLast modified: November 3, 2007