Ex parte AYERS - Page 3




                    Appeal No. 95-0112                                                                                                                                     
                    Application 07/787,994                                                                                                                                 


                              The reference relied on by the examiner is:                                                                                                  
                    Giessen et al. (Giessen)                                    4,297,135                               Oct. 27, 1981                                      
                                        Claims 1 through 13, 31, and 34 stand rejected under                                                                               
                    35 U.S.C. § 103 as being unpatentable over Giessen.                                                                                                    
                              We reverse.                                                                                                                                  
                              The present invention is directed to a method of making                                                                                      
                    superplastic steel.   The method comprises an initial step of2                                                                                                                
                    rapidly solidifying molten steel into a powder, ribbon, foil, or                                                                                       
                    flake having an austenitic steel structure.  The rapidly                                                                                               
                    solidified austenitic steel is next heated to a temperature of                                                                                         
                    300E to 600E C to produce superplastic steel which comprises a                                                                                         
                    mixture of ferrite steel and at least one metal carbide.                                                                                               
                              The examiner’s conclusion of obviousness is predicated on                                                                                    
                    the teachings of Giessen, a patent which discloses the rapid                                                                                           
                    solidification of metal alloys which are “rich in iron, nickel,                                                                                        
                    cobalt and chromium,” to form an ultrafine grain size.  According                                                                                      
                    to the examiner Giessen discloses “the features of an alloy                                                                                            
                    formed by [a] rapidly solidified [sic, solidifying] process with                                                                                       
                    [a] grain size, [a] dispersed particle size, and [a] heat                                                                                              


                              2According to the appellant a “superplastic metal is a                                                                                       
                    highly deformable metal that does not experience the metal                                                                                             
                    fatigue that occurs upon the deformation of normal metals.”                                                                                            
                    Brief, p. 2, para. 2.                                                                                                                                  
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