Appeal No. 95-2312 Application No. 07/897,870 The subject matter on appeal relates to a substantially non- sparking magnetron sputtering target having regions of sputtering and nonsputtering for a direct current sputtering process which comprises insulation means for electrically insulating a non- sputtering region from a sputtering gas plasma created during the magnetron sputtering process, the insulation means being of sufficient thickness to substantially prevent catastrophic sparking during sputtering. The appealed subject matter also relates to methods of making and using such a target. This subject matter is adequately illustrated by independent claim 1 which reads as follows: 1. A substantially nonsparking magnetron sputtering target having regions of sputtering and nonsputtering for a direct current sputtering process, comprising an electrically conducting magnetron target material for use in a magnetron sputtering process; and insulation means for electrically insulating said non- sputtering regions from a sputtering gas plasma created during said magnetron sputtering process, said insulation means selected from the group consisting of 1) a substantially nonsputtering, electrically insulating material substituted for said nonsputtering regions of said target and 2) a substantially non-sputtering, electrically insulating material covering said non-sputtering regions of said target which are exposed to said gas plasma during sputtering, said insulation means being of sufficient thickness to substantially prevent catastrophic sparking during sputtering. 2Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 13 NextLast modified: November 3, 2007