Ex parte CASKEY - Page 2




          Appeal No. 95-2312                                                          
          Application No. 07/897,870                                                  


               The subject matter on appeal relates to a substantially                
          non- sparking magnetron sputtering target having regions of                 
          sputtering and nonsputtering for a direct current sputtering                
          process which comprises insulation means for electrically                   
          insulating a non- sputtering region from a sputtering gas                   
          plasma created during the magnetron sputtering process, the                 
          insulation means being of sufficient thickness to                           
          substantially prevent catastrophic sparking during sputtering.              
          The appealed subject matter also relates to methods of making               
          and using such a target.  This subject matter is adequately                 
          illustrated by independent claim 1 which reads as follows:                  

               1.   A substantially nonsparking magnetron sputtering                  
          target having regions of sputtering and nonsputtering for a                 
          direct current sputtering process, comprising                               
               an electrically conducting magnetron target material for               
          use in a magnetron sputtering process; and                                  
               insulation means for electrically insulating said non-                 
          sputtering regions from a sputtering gas plasma created during              
          said magnetron sputtering process, said insulation means                    
          selected from the group consisting of 1) a substantially                    
          nonsputtering, electrically insulating material substituted                 
          for said nonsputtering regions of said target and 2) a                      
          substantially non-sputtering, electrically insulating material              
          covering said non-sputtering regions of said target which are               
          exposed to said gas plasma during sputtering, said insulation               
          means being of sufficient thickness to substantially prevent                
          catastrophic sparking during sputtering.                                    
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