Appeal No. 96-2740 Application No. 08/242,602 The invention is directed to a liquid crystal display (LCD). More particularly, a method for aligning a first substrate having a first pattern of pixel electrodes with a second substrate having a black mask pattern is disclosed and claimed. Claim 8 is reproduced as follows: 8. In a method of forming a liquid crystal display having a first substrate with a surface with a first pattern of pixel electrodes joined to a second substrate having a surface facing the electrodes with a black mask pattern aligned with the first pattern with a space therebetween receiving a liquid crystal by using a thermosetting sealing material and applying heat and pressure so that the sealing material bonds the substrate together, the improvements comprising selecting a first substrate having a first coefficient of thermal expansion smaller than a second coefficient of thermal expansion of the second substrate, presetting the first pattern to have a dimension greater than a preset dimension of the black mask pattern by an amount equal to the difference of the thermal expansion of the first and second substrates during the step of applying heat and pressure, aligning the center of the first pattern with the center of the black mask pattern and then applying the heat and pressure to bond the substrates together with the space therebetween so that after cooling, the first pattern and mask pattern are aligned across the surfaces of the substrates. Claim 8 stands rejected under 35 U.S.C. § 103 as unpatentable over appellants’ admitted prior art [APA] Figure 1. Reference is made to the brief and answer for the respective positions of appellants and the examiner. 2Page: Previous 1 2 3 4 5 6 NextLast modified: November 3, 2007