Ex parte SLATER et al. - Page 5




                 Appeal No. 97-2486                                                                                                                     
                 Application No. 08/308,983                                                                                                             

                                   Eggers teaching of how to make bipolar scissor                                                                       
                          blades [i.e., end effectors] is set out in columns                                                                            
                          14 and 15 of the '230 patent.  In one embodiment,                                                                             
                          Eggers teaches coating stainless steel blades with a                                                                          
                          ceramic material.  In another embodiment, Eggers                                                                              
                          teaches coating most of the exterior surfaces of                                                                              
                          ceramic blades with copper, silver, or nickel.  In                                                                            
                          neither embodiment does Eggers teach or suggest                                                                               
                          investment casting.  Claim 37 specifically requires                                                                           
                          "casting a conductive body                                                                                                    
                          according to an investment casting process".   When                            4                                              
                          an end effector is made by investment casting                                                                                 
                          according to the invention, all features of the end                                                                           
                          effector are formed during casting to provide an                                                                              
                          integral end effector element.  This is in contrast                                                                           
                          with the prior art practice of making stainless                                                                               
                          steel end effectors which involves forging and                                                                                
                          extensive machining to achieve the desired finished                                                                           
                          forms.  The use of investment casting eliminates the                                                                          
                          need for forging, extensive machining, abrasive                                                                               
                          blasting, pickling and other treatments.  Therefore,                                                                          
                          it is submitted that the step of investment casting                                                                           
                          as set forth in method claim 37 provides unexpected                                                                           
                          results as compared to the prior art methods of                                                                               
                          making end effectors.  [Pages 6 and 7; footnote                                                                               
                          added.]                                                                                                                       
                          We are unpersuaded by the appellants' arguments.  While                                                                       
                 the obviousness of an invention cannot be established by                                                                               

                          4The specification makes no mention whatsoever of                                                                             
                 "investment" casting the conductive body but, instead, more                                                                            
                 broadly refers to "casting" this body (see, e.g., page 6, line                                                                         
                 1).  However, adequate descriptive support for this limitation                                                                         
                 is found in claim 37 as originally filed.  If the provision of                                                                         
                 "investment" casting was such a vital part of the appellants'                                                                          
                 invention, it seems strange to us that all mention of its                                                                              
                 importance was omitted from the original description.  See                                                                             
                 Graham v. John Deere Co., 383 U.S. 1, 24-26, 148 USPQ 459,                                                                             
                 469-470 (1966).                                                                                                                        
                                                                           5                                                                            





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