Ex parte HARA et al. - Page 11




          Appeal No. 1997-2256                                                        
          Application No. 08/427,706                                                  

          Claims                                                                      
          6.  A process for producing a multilayer molded article                     
          comprising a core layer and a skin material laminated thereon,              
          which process comprises the steps of:                                       
          mounting a skin material between a pair of upper and                        
          lower molds by fixing an edge portion of said skin material to              
          a plurality of pre-positioned pins provided on a skin material              
          fixing frame;                                                               
          supplying a thermoplastic resin melt between said skin                      
          material and one of said molds;                                             
          closing the molds to press and form said resin melt while                   
          simultaneously moving said skin material fixing frame along an              
          outer peripheral wall of one of said upper and lower molds, to              
          thereby hold the edge portion of said skin material such that               
          said edge portion of said skin material is locally cut at one               
          or more of said pins according to a shape of the molded                     
          article and a tension at any one of said pins during said step              
          of closing; and                                                             
          cooling said molds and removing said multilayer molded                      
          article from the molds.                                                     

          10.  In a process for producing a multilayered molded                       
          article which includes the steps of mounting a skin material                
          between upper and lower molds by fixing an edge portion                     
          thereof to holding pins, supplying thermoplastic resin melt                 
          between said skin material and one of said molds, and closing               
          the molds so as to form a laminated molded article, the                     
          improvement which comprises:                                                
          controlling the tension of said skin material during said                   
          mold closing step by preselecting the location and diameter of              
          the holding pins such that said edge portion is controllably,               
          locally cut by at least one of said pins, thereby                           
          appropriately controlling the tension of the skin material and              
          reducing the occurrence of skin wrinkling and breakage in the               
          molded article;                                                             
          wherein said molded article does not contain the edge                       
          portion of the skin material.                                               



                                         11                                           





Page:  Previous  1  2  3  4  5  6  7  8  9  10  11  12  Next 

Last modified: November 3, 2007