Appeal No. 1997-2859 Application 08/340,676 and, more particularly, to composite IR windows comprising a protective IR-transparent layer directly bonded to an IR- transparent substrate without adhesive therebetween. Conventional IR windows for airborne applications lack high- speed sand and rain impact durability and, as a result, experience cumulative surface and sub-surface damage which results in large optical transmittance loss. According to the invention, an inner surface of the protective layer and an outer surface of the IR substrate are directly bonded without adhesive in between. The invention is further illustrated by the following representative claim. 23. An infrared (IR) window which has a high transmittance at IR frequencies comprising: a protective IR-transparent layer directly bonded to an IR-transparent substrate without adhesive therebetween using direct bonding, wherein said protective IR transparent layer includes silicon and said IR transparent substrate includes at least one of zinc sulfide, zinc selenium, germanium, and gallium arsenide. The Examiner relies on the following references: Kraatz et al. (Kraatz) 4,778,731 Oct. 18, 1988 Hilton, Sr. (Hilton) 5,194,985 Mar. 16, 1993 Claims 15 to 16, 18 to 20 and 22 to 24 stand rejected under 35 U.S.C. § 102 as being anticipated by Hilton. Claim -2-Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 13 NextLast modified: November 3, 2007