Appeal No. 2002-0928 Application 09/315,251 examiner has indicated in her answer that the amendment has been entered. Accordingly, the subject matter of canceled claim 6 no longer forms any issue in this appeal. THE INVENTION The appealed subject matter is directed to a method for forming a "nanostructured" coating comprising three recited steps. In the first step a "nanostructured" material is dispersed in a liquid medium using ultrasound to form a solution having dispersed therein "nanostructured" particles ranging in size from 3 to 30 nanometers (nm)2. In the second step, the dispersion obtained in the first step is injected directly into the feed of a thermal spray apparatus. Finally, the dispersion is sprayed onto an article to form a "nanostructured" coating on said article. According to appellants, their method allows reproducible deposition of high- quality "nanostructured" coatings without an intermediate re- processing step and allows the constituents to be mixed at a molecular level. We are told by appellants at page 1 of their specification at lines 14 through 18 that: Nanostructured materials are characterized by having a high fraction of the material's atoms residing at grain or particle boundaries. For example, with a grain size in the five 2 A nanometer is 10-9 meters or 1/1000 (one thousandth) of a micron. 2Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 NextLast modified: November 3, 2007