Ex Parte SCHAEFFER et al - Page 2




              Appeal No. 1998-2295                                                                                       
              Application No. 08/435,902                                                                                 

                                                     BACKGROUND                                                          
                     Appellants’ invention relates to materials used in aircraft turbine engines.  More                  
              specifically the invention is directed to titanium based alloys coated with a protective                   
              coating.  The protective coating is composed of a mixture of matrix metal and ceramic                      
              particles.  The ceramic particles are embedded in the matrix metal.  The coating is said to                
              provide protection against diffusionally based oxidation and hot corrosion and hot erosion.                
              (Specification, pp. 2 and 3).  The coating is also said to avoid the creation of thermal strains           
              and stress that would result due to differences in thermal expansion coefficients of the                   
              coating and metallic substrate.  (Specification, p. 3).  The coefficient of thermal expansion              
              of the coating relates to the relative amount of metallic constituents, which have a high                  
              coefficient of thermal expansion, and the ceramic constituents, which have a low coefficient               
              of thermal expansion.  Thus the components of the coating are selected to provide a                        
              coefficient of thermal expansion that matches the substrate.  (Specification, p. 4).  Claims 1,            
              9 and 12, which are representative of the claimed invention, appear below:                                 
                     1.  An article comprising:                                                                          
                     a substrate formed of a first metal comprising a titanium-based alloy; and                          
                     a coating directly in contact with the substrate, the coating being formed of a                     
                     mixture comprising a second metal and a ceramic, wherein the ceramic is                             
                     selected from the group consisting of an oxide, a nitride, and a silicide.                          
                     9.  An article comprising:                                                                          
                     a substrate which is an uncooled component of a gas turbine engine, the substrate                   
              being formed of a first metal comprising a titanium-base alloy; and                                        
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