Appeal No. 2001-1421 Application No. 09/128,226 The claimed invention relates to an underfilling method for a flip-chip packaging process in which an underfill material layer is initially formed over bumps on a semiconductor substrate. A die sawing process is then performed to form a plurality of dies followed by a flip-chip process on each the dies to adhere the dies to another substrate. According to Appellants (specification, page 3), because the underfill material is coated from the top of the bumps before the flip–chip process, the problem of air being trapped between the die and the adhered substrate can be eliminated. In addition, Appellants assert that process time is shortened since underfill material is dispensed over all of the dies before die sawing in contrast to the conventional underfilling process in which underfill material needs to be dispensed and the edges sealed on each individual die. Claim 1 is illustrative of the invention and reads as follows: 1. An underfilling method for a flip-chip packaging process, the method comprising: providing a first semiconductor substrate, wherein the first semiconductor substrate has at least a plurality of pads and a passivation layer, wherein the passivation layer is formed over the substrate but exposes the pads, and wherein the passivation layer is thicker than the pads; -2–2Page: Previous 1 2 3 4 5 6 7 8 9 10 11 NextLast modified: November 3, 2007