Appeal No. 2001-1421 Application No. 09/128,226 forming a plurality of bumps on the pads, wherein the bumps have a first height and an air space is naturally formed between sides of the bumps and the passivation layer; coating a first underfill material layer over the first semiconductor substrate at least filling the air space, wherein a thickness of the first underfill material layer is less than the first height of the bumps; performing a die sawing process on the first semiconductor substrate to from [sic, form] a plurality of dies; and performing a flip-chip process on each of the dies to adhere each of the dies to a second substrate. The Examiner relies on the following prior art: Goossen 5,975,408 Nov. 02, 1999 (filed Oct. 23, 1997) Charles A. Harper (Harper), “Electronic Packaging and Interconnection Handbook,” (Second Edition, McGraw-Hill, New York) 5.52-5.53 and 10.29-10.34 (1997). Claims 1-15 stand finally rejected under 35 U.S.C. § 103(a) as being unpatentable over Goossen in view of Harper. Rather than reiterate the arguments of Appellants and the Examiner, reference is made to the Briefs1 and Answer for their respective details. 1 The Appeal Brief was filed September 11, 2000 (Paper No. 9). In response to the Examiner’s Answer dated October 24, 2000 (Paper No. 10), a Reply Brief was filed December 26, 2000 (Paper No. 11), which was acknowledged and entered by the Examiner as indicated in the communication dated January 18, 2001 (Paper No. 12). -3–3Page: Previous 1 2 3 4 5 6 7 8 9 10 11 NextLast modified: November 3, 2007