Appeal No. 2001-2451 Application 09/157,705 Appellant argues that making a very flexible material thicker will not cause the material to become significantly stiffer (Brief, page 12). Appellant also argues that the denier disclosed by Lappala relates to thickness and mass, not rigidity, and there is no suggestion in Lappala of a stiffness modulus as high as 100 psi as required by claims 13-15 (Brief, pages 12-13; Reply Brief, page 3). We agree with appellant that the examiner has not met the initial burden of proof in establishing a prima facie case of obviousness, namely the examiner has failed to establish that thickness is directly related to stiffness and is a result effective variable. See In re Oetiker, 977 F.2d 1443, 1445, 24 USPQ2d 1443, 1444 (Fed. Cir. 1992). Given the flexibility desired by Lappala for the composite material, the examiner has not presented any convincing evidence or reasoning as to why a high stiffness modulus such as required by claims 13-15 would have been desired by one of ordinary skill in the art, nor why one of such skill would have increased the thickness when Lappala teaches that the foam thickness must not be too great (col. 5, ll. 65-73). For the foregoing reasons, we determine that the examiner has not established a prima facie case of obviousness for the 7Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NextLast modified: November 3, 2007