Ex Parte SEITZ et al - Page 9




          Appeal No. 2002-0895                                                        
          Application No. 09/402,552                                                  


          claimed, in the process suggested by Boxall and Mills to obtain a           
          desired titanium diboride coating.  This is especially true in              
          this case since as indicated supra, Gruenr teaches that plasma              
          spray particles having the claimed sizes, i.e., 10 to 25 microns,           
          are useful for forming a desired titanium diboride coating having           
          the claimed thickness.  See also the Answer, page 8.                        
               The appellants argue that the prior art references do not              
          teach or suggest a titanium diboride coating having a porosity of           
          not more than 10% by volume.  See the Brief, page 4.  According             
          to the appellants (the specification, page 6),                              
               the porosity should be at most 10% by volume . . . .                   
               Preference is given to a porosity of from 4 to 6% by                   
               volume, since here the pores do not allow bonding                      
               between substrate and medium even at relatively low                    
               layer thicknesses . . . .                                              
               We find that Boxall teaches that it is desirable to form a             
          spray powder coating of titanium diboride on studs made of, e.g.,           
          a stainless steel material.  See, e.g., column 3, lines 35-40.              
          We find that Boxall states that “a non-porous or impervious                 
          coating is most desirable.”  See column 3, lines 40-42.  We find            
          that Boxall subsequently bonds titanium diboride to stainless               
          steel materials in the form of a coating using a plasma spraying            
          technique.  See column 4, lines 15-52.  We find that Boxall does            
          not suffer from any bonding problem.  See Boxall in its entirety.           

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