Appeal No. 2002-0895 Application No. 09/402,552 claimed, in the process suggested by Boxall and Mills to obtain a desired titanium diboride coating. This is especially true in this case since as indicated supra, Gruenr teaches that plasma spray particles having the claimed sizes, i.e., 10 to 25 microns, are useful for forming a desired titanium diboride coating having the claimed thickness. See also the Answer, page 8. The appellants argue that the prior art references do not teach or suggest a titanium diboride coating having a porosity of not more than 10% by volume. See the Brief, page 4. According to the appellants (the specification, page 6), the porosity should be at most 10% by volume . . . . Preference is given to a porosity of from 4 to 6% by volume, since here the pores do not allow bonding between substrate and medium even at relatively low layer thicknesses . . . . We find that Boxall teaches that it is desirable to form a spray powder coating of titanium diboride on studs made of, e.g., a stainless steel material. See, e.g., column 3, lines 35-40. We find that Boxall states that “a non-porous or impervious coating is most desirable.” See column 3, lines 40-42. We find that Boxall subsequently bonds titanium diboride to stainless steel materials in the form of a coating using a plasma spraying technique. See column 4, lines 15-52. We find that Boxall does not suffer from any bonding problem. See Boxall in its entirety. 9Page: Previous 1 2 3 4 5 6 7 8 9 10 11 12 13 NextLast modified: November 3, 2007