Ex Parte Fader et al - Page 5




              Appeal No. 2003-0292                                                                 Page 5                
              Application No. 09/584,032                                                                                 


              such as glass and plastics it is desirable that an electrically conductive surface be                      
              provided in order to eliminate electrostatic charges.                                                      


                     The process of Louis' invention comprises repeatedly impacting a substrate to be                    
              coated with finely divided electrically-conductive material.  Finely divided particles, in                 
              general, lack enough mass to hit the substrate with sufficient energy to become firmly                     
              attached to the surface.  In carrying out Louis' process the finely divided coating                        
              material is temporarily affixed to a carrier particle having considerably greater mass,                    
              and then hurling the carrier particle at the substrate so as to utilize its kinetic energy to,             
              "hammer" the finely divided particles onto the substrate.  Louis teaches that steel balls,                 
              1/8 inch in diameter, have been effective in applying conductive coatings to glass and                     
              have also been used to apply rather heavy conductive coatings to                                           
              polymethylmethacrylate.                                                                                    


                     Impactor particles may be coated with conductive material by any of several                         
              techniques.  The preferred method taught by Louis involves tumbling the carrier                            
              particles with finely divided conductive material until a uniform coating is obtained.                     
              Figure 3 shows a device for hurling coated carrier particles 2 at the article to be coated.                
              Air gun 22 utilizes a stream of air to lift carrier particles 2 from a reservoir 24 through                
              hose 26 and hurl them at the target 10.  The carrier particles are returned by gravity to                  








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