Ex Parte SUGIYAMA et al - Page 5




                Appeal No. 2002-1284                                                                                    5                  
                Application No. 09/098,730                                                                                                 

                Footnote 2, Brief page 5, on the record before us there is no direct challenge to the                                      
                examiner’s findings that it is common knowledge that a solid electrolyte layer is non-porous                               
                and that similarly an insulating layer should be non-porous.  Accordingly, we accept the                                   
                examiner’s finding as fact that both the electrolyte layer and the insulating layer of Mase                                
                are non-porous and layers corresponding to the boundary layers of the claimed subject                                      
                matter are preferably porous.                                                                                              
                The examiner recognized however, that there is no disclosure of any relationship                                           
                between porosity and the particle size difference required by the claimed subject matter.                                  
                See Answer, page 3.  Accordingly the reference to Suzuki, likewise directed to an oxygen                                   
                concentration detector for testing exhaust gas from an automobile was relied upon for its                                  
                coating of porous refractory metal oxides.  See column 1, lines 5-8 and 46-54.                                             
                Specifically,  Suzuki teaches a relationship between porosity and particle size, wherein                                   
                courser grains of alumina have substantially greater porosity and correspondingly larger                                   
                particle sizes than finer grains of alumina.  See column 2, lines 38-53.  We conclude                                      
                therefrom that porous particles of refractory metal oxides have larger particles than less                                 
                porous particles and likewise have larger particle sizes than corresponding electrolytic                                   
                particles and insulating particles which are not disclosed as being porous.                                                
                Based upon the above findings and analysis, we conclude that the examiner has                                              

                established a prima facie case of obviousness with respect to the claimed subject matter.                                  
                        As a rebuttal to the prima facie case of obviousness, appellants rely on the disclosure                            






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