Appeal No. 2004-1043 Application No. 09/960,907 Beck ("A NON-CONSUMABLE METAL ANODE FOR PRODUCTION OF ALUMINUM WITH LOW-TEMPERATURE FLUORIDE MELTS," Light Metals 1995, pp. 355-360) in view of Weaver (U.S. Pat. No. 2,062,340) and in view of Berclaz (WO 98/53120), as applied above to claims 1-3, 6-12, 15-20, 23-29 and 32-34, and further in view of Beck et al. (U.S. Pat. No. 4,865,701). Beck, Weaver and Berclaz describe a method having the limitations recited in claims 1-3, 6-12, 15-20, 23-29 and 32-34, of the instant invention, as described above in section I. The method described by Beck, Weaver and Berclaz teaches the electrolytic formation of aluminum from alumina, differs from the instant invention because they do not teach the use of 0.2 to 30 wt.% undissolved alumina particles, as recited in claims 4, 13, 21 and 30, and the undissolved alumina particles have a particle size in the range of 1 to 100 µm, as recited in claims 5, 14, 22, 31 and 39. Regarding claims 4, 13, 21 and 30, Beck et al. disclose the use of excess alumina at a concentration within the claimed range of 0.2 to 30 wt.% undissolved alumina particles (col. 6, lines 1-12). Regarding claims 5, 14, 22, 31 and 39, Beck et al. disclose the use of alumina particles having a diameter up to 100 µm (col. 5, lines 1-8). Beck et al. disclose the use of alumina particles in the slurry having a concentration of alumina particles within the range claimed in claim 38 of the instant application (col. 6, lines 1-12). Beck et al. also disclose the use of alumina particles having a size of 100 13Page: Previous 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 NextLast modified: November 3, 2007