Ex Parte Barbosa - Page 2




             Appeal No. 2006-0045                                                                                                    
             Application No. 10/190,473                                                                                              


                   The invention relates to “a constructional form of a ball-end pin with a plastic                                  
             flange to be applied in ball joints of the steering and suspension systems of automotive                                
             vehicles” (specification, page 1).  Representative claims 1 and 12 read as follows:                                     


                   1. A ball joint assembly employed in ball joints of the steering and suspension                                   
             systems of vehicles, comprising                                                                                         
                   a ball-end pin and a separate plastic flange formed to                                                            
             receive a protection cover,                                                                                             
                   wherein the flange is made of injected plastic material and has a conical central                                 
             orifice with at least one of longitudinally-extending protrusions and grooves,                                          
                   wherein the ball-end pin is shaped by a stamping process and has a conical                                        
             section with longitudinally-extending grooves that eliminates the machining process,                                    
             said grooves being formed during the stamping process to mate with said                                                 
             longitudinally-extending protrusions.                                                                                   
                   12. A ball joint assembly employed in ball joints of the                                                          
             steering and suspension systems of vehicles, comprising                                                                 
                   a ball-end pin member having a spherical ball portion and a pin portion extending                                 
             from the ball portion;                                                                                                  
                   a substantially rigid flange member matingly disposed on said pin portion, said                                   
             flange member having a conical central orifice; and                                                                     
                   a resilient boot member extending from said flange member to a housing                                            
             encapsulating said spherical ball portion,                                                                              
                   wherein said pin portion has a conical section, said conical section of said pin                                  
             portion and said central orifice of said flange member being formed with matching                                       
             longitudinally-extending grooves and protrusions to mate said flange member with said                                   
             pin portion.                                                                                                            
                                               THE PRIOR ART                                                                         
                   The references relied on by the examiner to support the final rejection are:                                      
             Templeton                3,248,955           May 03, 1966                                                               
             Buhl et al. (Buhl)       5,312,200           May 17, 1994                                                               

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