Appeal 2006-2400 Application 10/051,814 I. APPEALED SUBJECT MATTER The subject matter on appeal is directed to a method of making a moist wipe (a wet wipe) for delivering a cationic functional agent. See Specification at 1. The method involves conventionally forming a bonded non-woven web comprising cellulosic fibers. See Specification at 10. The components employed, including fibers and binder used, are selected such that the web has an anionic surface charge not greater than 1.2 meq per kilogram. Id. According to the Appellants: The constituent wood pulp fibers used to manufacture the nascent web will often exhibit substantial anionic surface charge, which may be in excess of that specified above. The anionic surface charge of the nascent web can vary depending on such factors as the type of wood in the pulp, the pulping bleaching process used, the type of cellulosic and/or re- generated cellulosic fibers used, or the particular combination of cellulosic and synthetic fibers chosen. Also the presence of wood pulp fines can impart a significantly higher surface charge than long fibers. However[,] we find that in many cases the consolidated web will exhibit an anionic surface charge considerably reduced from the charge on the constituent fibers. Therefore, the combination of furnish and binder is selected to compensate for the surface charge on the fibers so that the form dry web has a surface charge within the specified range. The surfactant in the binder should be non-ionic, cationic or a mixture of the two in order to produce a web having the desired surface charge of not greater than about 1.2 milli-equivalents per kilogram, dry weight. Specification at 10-11. To the resulting dry non-woven web, “about one to three times the dry weight of the web an aqueous imbuement carrying a cationic function agent at a concentration of about 6 mili-equivalents per liter or less” is introduced. See Specification at 12-13 and claim 24. Details of the appealed subject 2Page: Previous 1 2 3 4 5 6 7 8 9 10 11 NextLast modified: November 3, 2007