Ex Parte Haas - Page 2

                Appeal 2006-2300                                                                                   
                Application 10/615,746                                                                             
                       The invention relates to a fabrication process for producing reinforced                     
                polymeric foam composites.   Claim 1 is illustrative of the invention and is                       
                reproduced below:                                                                                  
                       1.  A process for fabricating a fiber reinforced polymeric foam                             
                composite comprising introducing a foamable mixture into a low binder                              
                fiber mat and then expanding the foamable mixture into a polymeric foam                            
                between top and bottom facing sheets such that the fibers of the low binder                        
                fiber mat become dispersed within the polymeric foam, wherein the low                              
                binder fiber mat is part of a first composite web that further comprises a                         
                support mat and wherein a roll of first composite web is used to supply the                        
                process with the first composite web.                                                              
                       The Examiner relies on the following prior art references to show                           
                unpatentability:                                                                                   
                Londrigan US 5,837,743 Nov. 17, 1998                                                               
                Hoffmann US 4,804,425 Feb. 14, 1989                                                                
                       The Examiner made the following rejection:1                                                 
                       Claims 1-13 and 20 under 35 U.S.C. § 103 as unpatentable over                               
                Londrigan in view of Hoffmann.                                                                     
                                                BACKGROUND                                                         
                       The Examiner contends that Londrigan discloses the invention as                             
                claimed with the exception of a supply roll of composite comprising a low                          
                binder fiber mat and a support web (Answer 5).  The Examiner further                               
                contends that it would have been obvious to have replaced the two                                  
                individual supply rolls of low binder fiber mat and support mat in                                 
                                                                                                                  
                1 The rejection of claims 1-13 and 20 under 35 U.S.C. § 103 as unpatentable                        
                over Gluck in view of Hoffmann has been withdrawn (Answer 2).  The                                 
                rejection of claims 14-16 under 35 U.S.C. § 103 as unpatentable over                               
                Londrigan in view of Hoffmann has also been withdrawn (Answer 3).                                  


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