Ex Parte DiMarzio et al - Page 3

                Appeal 2007-0906                                                                                 
                Application 10/445,238                                                                           

                       curing the crystalline multi-axially oriented liquid crystal polymer                      
                layer and the layer of composite material at a temperature of about 177ēC;                       
                and                                                                                              
                       removing the crystalline multi-axially oriented thermoplastic layer                       
                and the layer of composite material from the tool.                                               

                       4.  A method for thermoplastic coating a composite structure,                             
                comprising:                                                                                      
                       applying a crystalline multi-axially oriented thermoplastic layer onto a                  
                working surface of a tool, the crystalline multi-axially oriented thermoplastic                  
                layer having a softening temperature;                                                            
                       applying a layer of composite material onto the crystalline multi-                        
                axially oriented thermoplastic layer;                                                            
                       curing the crystalline multi-axially oriented thermoplastic layer and                     
                the layer of composite material at a curing temperature; and                                     
                       wherein the softening temperature is not substantially greater than the                   
                curing temperature.                                                                              
                                                                                                                
                       The Examiner relies on the following prior art references as evidence                     
                in rejecting the appealed claims:                                                                
                Harvey    US 4,966,807  Oct. 30, 1990                                                            
                Clarke    US 6,174,405 B1  Jan. 16, 2001                                                         

                       Claims 1-13 stand rejected under 35 U.S.C. § 103(a) as being                              
                unpatentable over Clarke in view of Harvey.  Claims 1-13 stand rejected                          
                under the judicially created doctrine of obviousness-type double patenting                       
                over claims 1-6 of Clarke taken in view of Harvey.  We affirm both                               
                rejections.  Our reasoning follows.                                                              

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